Welder Competency Program-Advance Level

This program is designed to develop hands-on skills in advance arc welding process and prepare them to perform role of a Welding Technician in fabrication industry. The program not only prepares trainees to face the challenges imposed on welders in a fabrication industry, but also imbibes within them zeal to understand the underlying concepts of various welding processes and their parameters. This course provides complete understanding of Arc welding process parameters and operation of synergic digital power sources, so that trainees can deposit high quality welds while maintaining requisite safety standards.

Target Group
ITI / Diploma students (Undergone Welder Competency Program – Basic)
Duration
80 hrs | 2 weeks

Course Outline

  • Welding positions, basic weld design and welding symbols
  • Effect of variation in welding parameters and shielding gases on bead profile
  • Good Welding Practices& weld troubleshooting
  • Modes of Metal Transfer in GMAW process
  • Advance SMAW, GMAW, GTAW power sources, processes and applications (SS and Al welding)
  • Introduction to Plasma equipment, accessories and CNC Plasma Cutting
  • Electrode Coatings & AWS designation of Filler Metal/Electrodes
  • Basic Welding Metallurgy
  • Introduction to construction codes & ASME Sec. IX
  • Responsibilities & Duty of Welding Technician
  • Inspection Before, During & After Welding
  • Introduction to Robotic Welding
  • Hands – on session:
    • Oxy-fuel Welding (Brazing):- Butt and Fillet Joint, Plate to pipe welding
    • SMAW and GMAW – 3G/3F, 4G/4F, Plate to pipe welding
    • GTAW – 2F and Plate to pipe welding
    • FCAW – Bead on Plate, 1G/1F and 2F
    • Hands on Manual and CNC Plasma Cutting
    • A-TIG; CWT-TIGand TIG Aluminum welding – Bead on Plate and Butt Joint

Key Take Aways

  • Understand welding drawings and ability to select welding parameters to perform the requisite welding job
  • Perform basic troubleshooting of welding defects and apply good welding practices on the shop floor
  • Deposit high quality welds on different types of joints in Flat, Horizontal &Vertical position by using advance functions of synergic digital power sources

Mode of Training

Regular : Mon – Fri (9:00 am – 5:00 pm)

Part Time : Mon – Fri (5:00 pm – 7:00 pm)

Weekend : Sat – Sun (9:00 am – 5:00 pm)

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